SIMUFACT.FORMING

Simufact软件是世界领先的金属成形工艺仿真软件，它是由德国Simufact公司和美国MSC公司基于MSC.Superform和MSC.SuperForge的基础上开发的成功的独立软件。Simufact主要应用于：模锻、辊锻、旋压、环轧、摆辗、楔横轧、穿孔斜轧、开坯锻、挤压等体积成形工艺，板材冲压、液压、热成形、轧制及管材弯曲、径向锻造、轧制以及材料在加工过程中的微观组织、相变热处理仿真分析。Simufact可以有效地帮助用户节省新产品研发成本和时间及优化成形工艺参数。

simufact主要功能包括自由锻、模锻、墩粗、拉拔、挤压、冲压、弯管、焊接、热处理、机械连接……

★纯Windows 风格的图形交互界面，GUI 界面，基于特征化、参数化建模，采用全自动网格自适应技术，用户不需要额外掌握单元划分技术，用户非常容易掌握，使金属成形过程建模、仿真、评定和结果动画处理等一系列过程尤其简单。

★用户使用工业标准格式，例如STL 格式可以从各种CAD 系统导入几何模型，包括CATIA 、Pro/E 、UG、Solidworks 、SolidEdge 和AutoCAD 等。

★Simufact求解器将全球领先的Marc非线性有限元求解器和Dytran瞬态动力学求解器融合在一起，提供有限元法(FEM)和有限体积法(FVM)

两种建模求解方法。

★Simufact软件拥有材料数据库和加工设备数据库，数据库为开放式结构，用户可以对数据库进行修改和扩展。设备数据库中包含锻锤、曲柄压力机、螺旋压力机、液压机、机械压力机和辊锻机的参数，用户也可自定义工模具的运动方式。系统提供多种材料的材料数据库，包括：钢材、工模具钢、铜、铝等有色金属、钛合金和锆基合金等。用户可将描述弹性材料或刚塑性材料流动的选项与引入温度影响的选项组合成四种分析类型，即弹塑性、刚塑性、弹粘塑性和刚粘塑性，供用户自由选择。

★可以同时提交多个模拟任务，无需人工干预，系统按顺序自动完成各个模拟任务，如果某个模拟过程意外终止，那么将继续进行列表中的下一个模拟任务。

Simufact 软件适用的领域：

★金属成形工艺分析

包括锻造、轧制、旋压、挤压、拉拔、剪切等体积成形工艺和板料成形工艺，同时也可以进行变形和传热的耦合分析，例如热成形或温成形工艺、以及材料的加热和冷却过程。

★热处理过程模拟

模拟锻件热处理过程中组织的变化及转变，静态/动态再结晶过程，晶粒的生长过程等。

★结构分析

工模具应力及磨损分析，预应力模具受力分析，成形和卸载后材料性能分析，产品残余应力分析等。

Simufact.forming is a simulation tool that has been developed especially for the forming industry. As a consistent advancement of the long-established simulation solutions MSC.SuperForm and MSC.SuperForge from our partner MSC.Software, both complementary technologies were integrated in a single, powerful product that is up to all the challenges of forming technology.

A major focus of the new version is the further improvement of existing software components and the addition of new functionalities. Simufact.forming 10.0 offers for example more than 40 new functionalities alone in the area of pre- and postprocessing, including new functionalities for the detailed modeling of larger and more complex models as well as an overall significantly improved handling. In addition, the interaction between hexahedron meshing, parallel processing, and the use of cluster machines has been further optimized. In the area of massive sheet metal forming the software family offers new functionalities i.e. the design of progressive dies.

Version 10.0 introduces a wide variety of new functions, enhancements and updates, including:

Handling and usability:

improved preprocessing capabilities

- new process menus and types

- flexible process definition

improved postprocessing capabilities

improved meshing techniques

New and enhanced modules:

improved parallel processing capabilities

improvements for die load calculation

improved sheet forming module

flexible kinematics module

- improved rolling simulation

- improved ring rolling simulation

About Simufact Engineering GmbH

Simufact Engineering GmbH is a global operating software and service company for process simulation in the manufacturing industry. For more than 15 years, the Hamburg based company has been developing and supporting simulation solutions for the design and optimization of manufacturing techniques in metal processing and is one of the leading companies in this area. Based on leading standard technologies, Simufact develops and globally markets industry solutions for the forming and welding technology and heat treatment. The company is also specialized in offering individual and innovative solutions for manufacturing processes to its customers, using state-of-the-art CAE tools. Additional services like consulting, training and technical support complete Simufact’s performance. Simufact customers come from all areas of manufacturing technology: forging, cold massive forming, rolling, sheet metal forming, mechanical joining, heat treatment, and welding. In the headquarters in Hamburg, in the German offices Marbur, Baunatal, and Balve, as well as in the company’s U.S. subsidiary Simufact-Americas in Plymouth, Michigan, Simufact employs more than 50 people.

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